Flexible Copper Busbar Soft Connection for Large Current

Copper busbar flexible connection, also called copper bar conductive connector, copper busbar soft connection, tinned copper foil flexible connection, etc., is made of T2 oxygen-free copper rod, superimposed by multi-layer copper foil, high temperature melting and pressing, the surface is bare copper or tinned or Silver plating, then surface treatment, both ends are formed at one time by fusion pressing technology. The surface is smooth without indentation.

Because the copper soft connection has good electrical conductivity, it has the characteristics of high electrical conductivity, energy saving, and consumption reduction, superior electrical conductivity, strong fatigue resistance, and long service life. The main applications of copper busbar soft connection are new energy electric vehicle battery connection, energy storage battery connection, the battery in the Power Supply Box, conductive connector in the EV Charger Enclosure, and high-speed rail electric vehicle conductive connector. It has the characteristics of high conductivity, fast heat dissipation, easy molding, and bendability, allowing high-current and voltage lithium battery products to be connected to commonly used products, such as Charging Pile Enclosure, Electrical Enclosure Box, Charging Pile Stamping Parts, etc.

Contact Surface: using high-quality seamless copper tubes, the surface can be brushed, tinned, silvered, or nickel plated. The length of the contact surface can be designed according to the installation requirements, and can also be processed into a bell mouth to prevent the copper wire from being cut.

Crimping method: use different punches and hydraulic presses for crimping according to thickness requirements or customer drawing requirements.

Drilling: There is no drilling requirement in the standard design, and holes can be drilled on the contact surface according to the drawing requirements.

Insulation material: There is no insulation material in the standard design, and the PVC insulation sleeve can be used as required and fixed by heat shrinkage.

Special design: Auxiliary lathe, washing bed, cutting bed, and other processes can be carried out according to the drawing requirements.

Size: customized according to drawing requirements.